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Inspect a Forklift
OSHA and HRSDC report that over 10,000 workplace injuries related to fork lifts take place every year. Operator error is the reason for many of these mishaps. Lack of proper equipment check and maintenance causes many others. Forklift operation and maintenance is not just the reason for personal injuries, but also of damage to property. Forklifts can damage sprinklers, building structures and overhead pipes, and other machines when utilized wrongly. The following day by day inspections must be carried out so as to lessen the possibility of forklift accidents.
Turn off the engine before inspecting different fluid levels: engine oil, fuel, coolant, brake fluid and hydraulic oil. The tires should be inspected for signs of wear and tear. Check the air pressure in the tires. Check the forks' condition. The load backrest must be attached tightly. Do a visual inspection of the top-clip retaining heel and pin. After that carry out an inspection of the mast chains, hydraulic hoses, cables and stops. Ensure that the finger and overhead guards are attached securely.
LP forklifts have propane tanks that need to be checked for signs of rust, corrosion or damage. Test the battery's electrolyte levels and charge. All belts should be inspected for wear. Check to make sure the owner's handbook is stored on-board the forklift in a storage compartment. Test the seat belt to make certain the latches are secure. Test the hood latch to make certain that it is working as it should.
To make certain there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate immediately. Test the accelerator and the steering controls. The service brake and the parking break must be properly functioning.
To guarantee proper functioning in both forward and reverse, the tilt control and drive control should be checked. The functioning of the hoist, the lowering control and attachment control requires periodic inspection. Test the lights and horn. Afterward check the wipers, heater and defroster to make sure they are working smoothly. Check every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance involves regularly checking the tires. This also includes replacing damaged or worn tires. Different types of forklifts are designed to be utilized with particular types of tires: polyurethane, solid or pneumatic. Tire types vary depending on factors like for instance load weight, ground surfaces and duration and frequency of use. To be able to change a forklift tire you would need the following tools: forklift jack, tire press and spare tires. Replacing your forklift tires occasionally is vital to help prolong the equipment's lifespan.
Instructions
1 Methodically check the tires for signs of wear and damage. Make sure that the type of tire on the forklift is the correct kind. If the wear on the tire exceeds 40 percent, the tire must be replaced.
2 You should purchase spare or replacement tires.
3 After you have positioned the jack under the tire, slowly lift the forklift high enough that will enable you to easily take out the tires.
4 To separate the rim from the tire, utilize the tire press and take out the old tire. Replace the tire with the new one and firmly secure. Lower the forklift, and then move the jack to the next damaged tire and do the same thing.
5 A local repair company can fix a damaged tire on site. If this is your first call, the repair company can provide a free estimate. If the tires are really big, you will require a stationary tire press. In that case, you must take out the tire and bring it to a repair shop.